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Rich Experience
Dongguan WS Electronic Technology Co., Ltd, is a professional manufacturer of OEM Connector and Cable Assembly with more than 18 years' experience.
Broad Market
The products are sold to all over the world: Europe, America, Middle East, Southeast, Africa and other countries and regions, it has been widely recognized and trusted by many customers.
Wide Product Range
Dongguan WS Electronic Technology Co., Ltd, Main products are DC Connectors, Earphone Connectors, Mobile Phone Charger connectors, Audio and Video Connector and Corresponding Cable Product. They are popular used in mobile phone, headset, car charger, LED light, electric toothbrush, beauty instrument, medical equipment.
Advanced Equipment
Company introduces first-class production equipment and testing equipment: high-speed precision automatic lathe and punching machine, original vertical injection molding machine, automatic assembly machine, high voltage tester, insertion force tester, salt spray tester, current load instrument, environmental tester, which is essential to ensure product quality, price, delivery time to meet customers' needs.
Definition of DC Connector
A DC connector (or DC plug, for one common type of connector) is an electrical connector for supplying direct current (DC) power. Compared to domestic AC power plugs and sockets, DC connectors have many more standard types that are not interchangeable. The dimensions and arrangement of DC connectors can be chosen to prevent accidental interconnection of incompatible sources and loads. Types vary from small coaxial connectors used to power portable electronic devices from AC adapters, to connectors used for automotive accessories and for battery packs in portable equipment.
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Benefits of DC Connector
A DC connector is an electronic device used to convert the electrical energy from a DC power source into DC power suitable for charging devices. Here are several advantages of DC-to-DC converters:
Voltage Adaptability
DC connectors can convert the input voltage from a power source into an output voltage suitable for specific devices. This makes them well-suited for converting electrical energy between devices with different voltage requirements. For example, they can convert the 12V DC power from a car battery into 5V DC power suitable for charging a mobile phone.
Current Regulation
DC connector converters can also regulate the output current to meet the charging requirements of devices. This allows them to provide the appropriate charging current for different devices, ensuring charging safety and effectiveness.
Energy Conversion Efficiency
DC connectors typically have high energy conversion efficiency. They can convert input electrical energy into output electrical energy with high efficiency, reducing energy waste and loss. This helps improve energy utilization in devices and prolong battery life.
Versatility
DC connector can adapt to different input and output voltage requirements, making them versatile in various applications. They can be used for charging devices, electronic equipment, communication devices, automotive electronics, and more.
What is the Role of DC Connector?
DC Connectors will have current and voltage ratings specified by the manufacturer to ensure reliability in power delivery applications. The jack and plug of a standard DC Connector will typically feature two conductors.
One conductor is exposed and the second conductor is recessed, which helps prevent an accidental short between the two conductors.
Because barrel connectors are almost always used to supply power to an end application, there is virtually no risk of damaging other components by plugging a DC Connector into an incorrect port.
What Is the Color Code for Dc Connectors?
|
Function |
label |
Color |
|
Positive (of a negative grounded) circuit |
L+ |
Red |
|
Negative (of a negative grounded) circuit |
N |
White |
|
Positive (of a positive grounded) circuit |
N |
White |
|
Negative (of a positive grounded) circuit |
L- |
Black |
Generic plugs are often described by their inside diameter, such as 2.1 mm DC plugs.
After the two common 5.5 mm OD (Outer Diameter) plugs, the next-most common size is 3.5 mm OD with a 1.3 mm ID (Inner Diameter), usually about 9.5 mm in length, although both longer and shorter versions also exist.
These 3.5 mm OD plugs are normally used for lower voltages and currents.
Standardization
A variety of standards exist in the DC power connector category to cover specific connector types, such as coaxial and USB formats. No single standard covers the entire category.
Mounting type
Panel mount, through-hole mount soldered to the PCB, and mid-mount SMT are common options. Mounting type for a DC power jack to an end application varies depending on the application.
Mating cycles
Applications that require DC power connectors are often subject to frequent mating and unmating cycles, so these connectors are typically rated for thousands of cycles.
Positions
DC connectors typically have two positions (also referred to as poles or pins): positive and negative. Connecting the positive and negative poles correctly ensures that the electrical device receives the intended voltage and current, preventing potential damage to the device.
Dimensions
The dimensions of DC connectors can vary widely depending on the specific type and purpose of the connector.
Contacts
DC connectors have specific pin configurations to accommodate various functions, such as power delivery, data transfer, or additional features.
Material specifications
Materials used in DC connectors vary based on the type of connector, its intended application, and environmental considerations.
Common DC Connector Types
DC power connectors are common in daily life, such as cigarette lighter sockets and DC connectors for laptops. They come in numerous types, each designed for specific activities. Here is an overview of some important DC connector types.
Barrel Connector
Barrel connectors, also known as cylindrical connectors or coaxial power connectors, are considered the most common DC power connectors for their ease of manufacturing. They usually feature concentric barrels and center pins. Barrel connectors have varying outer diameters (OD), inner diameters (ID), and lengths of the metal sleeve, in which the most common sizes are 5.5 mm * 2.5 mm (OD * ID) and 5.5 mm * 2.1 mm, along with 9.5 mm as the typical length.
Standard coaxial power connectors do not require orientation when plugging in, facilitating the usage. However, they lack a balanced tolerance between the central pin and the inner sleeve, which can cause a loose connection. Consequently, some barrel connectors add locking threaded nuts, locking rings, or locking tabs to resist accidental unplugging.
DIN Connector
DIN connectors are a type of connector with a multi-pin design originally defined by the German Institute for Standards. Standard DIN connectors come in 3-pin to 8-pin versions and different pin layouts. The DIN connector has a miniaturized version called mini-DIN. These connectors are widely used in audio equipment, musical instruments, and lighting systems.
USB Connector
USB DC connectors initially gained popularity as power and data transfer connectors for computers. USB-A connectors find extensive usage in power-only applications not only for their prevalence. They are preferred as a typical connector to provide 5 VDC voltage. Micro USB connectors are used to charge mobile phones. USB-C connectors feature a more compact structure and eliminate the trouble of orientating, surpassing previous USB connectors. Moreover, they exceed the traditional limits by delivering voltages of up to 20 V. USB Type-C connectors are widely used in new smartphones and laptops.
Banana Connector
Banana connectors are characterized by their banana-shaped contact tips, which enhance connection and conductivity. Regular banana connectors are designed for low-voltage audio and video devices. However, they may not suit the power supply due to their incomplete insertion, lack of double insulation, and tendency to cause wrong connections. You'd better choose specialized banana plugs with enhanced features for power supplies.
AC and DC are different from each other, but we use both types of current in our modern society because each has their own advantages and disadvantages, thus making them great for their own applications. AC current is better for the power flowing through our walls because it can be easily scaled up to extremely high voltages without the risk of overheating wires. The voltage running across those lines attached to giant steel towers often exceeds hundreds of thousands of volts, but won't lose too much of that voltage when it's transmitted over extremely long distances.
DC current doesn't do particularly well in this department—scaling it up involves a lot of heat and risk to power lines, and even scaled to high voltages only really has the ability to travel about a mile or two before it loses too much energy. If our homes ran on DC power rather than AC, we'd need to have power plants every couple of blocks or so to service a small number of people. Instead, since we use AC power, we can have one giant power plant that serves thousands of customers, and does so through the use of localized substations.
However, DC current has its advantages as well—it's actually far safer than AC power, and puts you at far lower of an injury risk if you accidentally shock yourself. Likewise, it's far more stable at lower voltage levels, which means it's great for powering our devices. DC circuits are generally far simpler to design, more reliable, produce less heat, and are more stable, which makes them great for electronics or other things which we plug into our walls.
And we're able to compromise and use both through devices known as rectifiers. A rectifier is a device which takes AC current from the wall and converts it into DC. Using other devices known as step-down converters or "buck" converters, we can then turn the higher voltage into low, stable numbers needed to power our devices smoothly and efficiently. In this way, both AC and DC current can actually work together in harmony.

A few key specifications when deciding on an appropriate barrel connector is the inner pin and outer sleeve diameters.
Although a common clearance has yet to be standardized, the inner sleeve diameter, which interfaces with the inner pin, should be slightly larger than that of the mating pin. When it comes to the outer sleeve and mating connector, the clearance is not critical to the proper function of the connector because the mating connection to the outer sleeve is a cantilevered flat spring.
In addition to the inner pin and outer sleeve diameters, the depth of insertion is another DC Connector specification to note. A designer will often find that the jack insertion depth is less than the plug barrel length. This is because it is important to account for the depth of the chassis wall in certain installations.
Our Factory
Dongguan WS Electronic Technology Co., Ltd, Main products are DC Connectors, Earphone Connectors, Mobile Phone Charger connectors, Audio and Video Connector and Corresponding Cable Product. They are popular used in mobile phone, headset, car charger, LED light, electric toothbrush, beauty instrument, medical equipment. The products are sold to all over the world: Europe, America, Middle East, Southeast, Africa and other countries and regions, it has been widely recognized and trusted by many customers.
Company introduces first-class production equipment and testing equipment: high-speed precision automatic lathe and punching machine, original vertical injection molding machine, automatic assembly machine, high voltage tester, insertion force tester, salt spray tester, current load instrument, environmental tester, which is essential to ensure product quality, price, delivery time to meet customers' needs.

Ultimate FAQ Guide to DC Connector
As one of the leading dc connector manufacturers and suppliers in China, we warmly welcome you to wholesale high-grade dc connector made in China here from our factory. All customized products are with high quality and low price. For free sample, contact us now.
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